Water is one of the main issues in even many exemplary areas. A water softener is the best solution for hard water issues causes in industries. In-home, we can tackle this issue or even compromise sometimes but when it comes to business it really hard to compromise on the quality o your brand. Here we discuss the benefits of installing water softeners in industries that solve most of the issues.
When we talk about water treatments, there are different processes that contribute to improving its quality, both for industrial and domestic use. The hardness of water, especially in industrial processes where it is subjected to temperature changes, produces scale known as tartar. This, in addition to reducing the passage section of the water, is a thermal insulator, so it affects the heat exchange.
Water Softeners are intended to remove hardness: They remove calcium and magnesium from the chemical composition of the water, which are the causes of this condition.
Table of Contents
- 1 How do water softeners work for industries?
- 2 Benefits of installing a water softener in industries
- 3 Water Softener for Commercial Use
- 4 Industrial Water Softener Process
- 5 How does industrial water softener work?
- 6 General characteristics of water softener
How do water softeners work for industries?
The softener works through cationic ion exchange resins, which replace calcium and magnesium in water with sodium. These resins are made up of small plastic spheres, which contain in their structure active centers saturated with sodium. When water comes into contact with them, the calcium and magnesium ions are exchanged for sodium in equivalent amounts.
In this way, the salts that remain in the water do not form deposits even when heated to moderate or high temperatures.
Benefits of installing a water softener in industries
1. Prevents the rapid deterioration of transport pipes and faucets.
2. Prevents scale build-up and deterioration of cooling towers, condensing units, and other sensitive equipment.
3. It prevents the plugging of boilers, radiators, evaporators, etc.
4. Significantly improves thermal efficiency in heat exchange systems.
5. Improves the performance of industrial soaps and detergents.
To take care of your equipment and facilities, it is important that you have the necessary elements. At Waterpedia we are water specialists: we can advise you on the appropriate treatment for your industry, according to your needs
Water Softener for Commercial Use
It is a water purification technology to remove calcium and magnesium from the water. A water softener usually consists of two tanks, a larger one into which granulated salt is added and a smaller tank containing the ion exchange resin through which the hard water passes.
Industrial Water Softener Process
A control valve attached above the resin tank of the industrial water softener causes the system to recharge or regenerate based on the preset time or measure the volume of water and initiate regeneration based on a preset number of liters of water treated.
When regeneration begins, the first step is to wash the resin bed with raw water to fluff the resin and remove dirt and entrained sediment. Then, the brine is slowly introduced from the salt tank at a set flow rate over a specified time (configured as a function of resin volume and water hardness), followed by a slow rinse of raw water to slowly displace the brine solution.
This is followed by a faster flow of raw water to thoroughly rinse the remaining salt from the resin bed. Throughout this process, the control valve prevents raw water from flowing into service.
How does industrial water softener work?
Often two industrial water softeners operate in parallel to avoid any interruption of soft water. This is followed by a faster flow of raw water to thoroughly rinse the remaining salt from the resin bed. Throughout this process, the control valve prevents raw water from flowing into service. Often two industrial water softeners operate in parallel to avoid any interruption of soft water.
This is followed by a faster flow of raw water to thoroughly rinse the remaining salt from the resin bed. Throughout this process, the control valve prevents raw water from flowing into service. Often two industrial water softeners operate in parallel to avoid any interruption of soft water. Installing Water Softeners in Industries would be beneficial for your business if you’re dealing with water issues.
General characteristics of water softener
Hardness of water
The term total hardness is used to express the total amount of calcium and magnesium ions dissolved in the water.
Water hardness has a shared distinction between temporary (or carbonate) hardness. and permanent hardness (or non-carbonates)
Total Hardness: temporary hardness + permanent hardness
Temporary hardness expresses the amount of calcium and magnesium ions dissolved in water, only associated with carbonates and bicarbonates.
The permanent hardness expresses the amount of the calcium and magnesium ions dissolved in the water, only associated with the anions dissolved in the water except the carbonates and bicarbonates.
Water Hardness Classification
Measures of water hardness
The measures of hardness or hydrotimetric degree of the water are:
mg CaCO 3 / l or ppm CaCO 3
Milligrams of calcium carbonate ( CaCO3 ) in one liter of water; this is equivalent to ppm of CaCO3.
Equivalent to 17.9 mg CaCO3 / l of water.
Equivalent to 17.2 mg CaCO3 / l of water.
Equivalent to 10.0 mg CaCO3 / l of water.
English degree or Clark degree
Equivalent to 14.3 mg CaCO3 / l of water.